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箔繞機(jī)故障排查方法

來源:http://freshscreen.cn/ 發(fā)布時(shí)間:日期:2023-08-18 3
一、電磁干擾所引起的繞線機(jī)故障
A, coiling machine malfunction caused by electromagnetic interference
箔繞機(jī):http://freshscreen.cn
Foil around the machine
繞線機(jī)是集電氣控制及精密機(jī)械為一體的電氣設(shè)備,所以對(duì)環(huán)境和配套電源的要求很高,由于工廠電源的負(fù)載特點(diǎn)決定了存在一系列的沖擊和干擾,其中最常見的是電磁干擾,高壓繞線機(jī)受其干擾常發(fā)生頻繁停機(jī),設(shè)定的參數(shù)不保存或者混亂等現(xiàn)場(chǎng),短時(shí)間內(nèi)對(duì)設(shè)備是沒有影響的,但是繞線機(jī)長(zhǎng)期受到過大的電網(wǎng)干擾脈沖,使控制器內(nèi)部的元器件過早的發(fā)生老化及故障等。
Winding machine is electrical control and precision machinery electrical equipment, so a high requirement on the environment and supporting the power, because the factory power supply load characteristic determines the existence of a series of impact and interference, one of the most common is electromagnetic interference, high voltage winding machine often frequent downtime, subject to the interference set parameters is not saved or field, such as chaos, and in a short period of time of equipment is of no effect, but the coiling machine long-term excessive grid disturbance pulse, the controller internal components such as the occurrence of premature aging and failure.
一般情況下,給繞線機(jī)單獨(dú)供電或者加裝電容,就可以很好的解決這個(gè)問題。
In general, to power a coiling machine alone or with capacitor, we can solve this problem very well.
二、由過大的電網(wǎng)波動(dòng)所引起的繞線機(jī)故障
Second, caused by excessive power grid volatility winding machine breakdown
任何設(shè)備都有額定的工作范圍,如超出了額定的范圍就會(huì)出現(xiàn)設(shè)備異常,在過大的電網(wǎng)波動(dòng)影響下繞線機(jī)的控制器、變頻器、傳感器都會(huì)出現(xiàn)異常,主要表現(xiàn)為控制器無輸出信號(hào),變頻器出現(xiàn)過壓或者欠壓報(bào)警,對(duì)于電網(wǎng)的檢查可以用示波器檢查電網(wǎng)電壓波形,發(fā)現(xiàn)電網(wǎng)波動(dòng)過大,就應(yīng)采取相應(yīng)的措施避免設(shè)備出現(xiàn)異常。
Any equipment rated working range, such as beyond the scope of rated can appear abnormal equipment, under the influence of the fluctuation in the power system of large coiling machine controller, inverter, sensors will appear abnormal, main show is no output signal controller, frequency converter appear over voltage or under voltage alarm, for checking power grid can use oscilloscope to check power grid voltage waveform, found that the severe fluctuation of power grid, is the corresponding measures should be taken to avoid abnormal equipment.
常規(guī)的處理方法是在高壓箔繞機(jī)的電源輸入端加入一個(gè)交流穩(wěn)壓器。
Conventional processing methods in high voltage the power input end of the foil around the machine to join an ac voltage stabilizer.
三、由外部信號(hào)輸入異常所引起的故障
Third, by an external signal input anomaly caused by the fault
箔繞機(jī)控制器在通電后會(huì)進(jìn)行系統(tǒng)自檢,檢測(cè)外圍傳感器的信號(hào)是否正常,能否正常啟動(dòng)工作取決于排線系統(tǒng)的位置傳感器及操作面板按鈕的信號(hào)輸入,傳感器信號(hào)出現(xiàn)異常時(shí)控制器會(huì)顯示錯(cuò)誤代碼,外部按鈕的信號(hào)需要借助檢測(cè)工具作判斷,排除故障后控制器就可以正常啟動(dòng)了。
Winding machine controller after the electricity will be self-checking system, and the detection of peripheral sensor signal is normal, can start normal work depends on the position sensor wiring system and operation panel button signal input, abnormal sensor signal controller will display an error code, external button on the need to make a judgment with the tools of testing signal, controller can normal boot after troubleshooting.

 

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